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Sunday, July 10, 2011

Gas welding


Welding is an important industrial tool to join cuts. Gas welding is an important welding process which is actually a fusion welding process. Here heat is developed by the combustion of oxygen or air with a fuel like acetylene, hydrogen butane etc. The commonly used combination is oxygen-acetylene which can reach up to 3000 degree Celsius temperature and is most preferred for welding metals and metal alloys. Oxygen is filled in a steel cylinder at a pressure of 150 kg per square cm. Colour code used for oxygen cylinder is black. Acetylene is also filled in a cylinder at a pressure of 16 kg per square cm. Here acetylene is dissolved in a cylinder containing porous silicate filler. For directing the flow, a welding torch is used. This torch also helps to mix up the gases and control the volume of the gases. Here flame is produced by ignition technique. Pressure regulators are also required here to regulate the cylinder gas pressure. Green colour hose is used for oxygen gas and red colour hose for acetylene. For the protection of eyes from heat, ultraviolet rays and infrared rays, goggles are used while gloves are used to protect hands from heat and the metal splashes. To clean the surfaces of joints before and after welding, a wire brush is used.